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Heavy Duty Cable

Solutions

Resources for Heavy Duty Cables

Electrical applications using high voltage cables such as Electric Vehicles are on the rise and will continue to grow in the coming years. WireProcess Specialties and our Global Techology Partners are hard at work addressing this growing requirement and we are pleased to provide some examples of processing solutions and support services. 

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Crimping

Wezag Tools are known globally for their high quality crimping Solutions for loose piece terminals. Electrical, Pneumatic and Hydraulic Crimping Machines are available for wire cross sections up to 150n of crimp force.
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UP150 (Hydraulic)

UP 60 (Pneumatic)

Ultrasonic Welding

Telsonic. The Powerhouse of Ultrasonics. Ultrasonic welding is a well established technology for processing wire assemblies. The MPX and Powerwheel are two flexible platforms for processing large wire assemblies.
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MT8000 Powerwheel

MPX

Terminals

ETCO Incorporated. Old Values. New Ideas. A full line of heavy duty ring terminals in a wide range of Wire Sizes.
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Crimp Quality

Crimp Quality Solutions

Crimp Quality Solutions supports companies who need to take their quality processes to a higher level. Our full suite of validation services includes potted samples for ultrasonic welds and standard crimped terminals in open or closed barrel, hex, indent and four point crimp profiles. A range of measurements available up to USCAR standards.
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Ultrasonic wire to terminal or wire splices.

Crimped terminals, indent crimp profile shown here.

Crimp Quality Solutions for In-House Analysis

Our partner C&S Technologies are a leading supplier of crimp and ultrasonic weld validation and monitoring technology. Very small to large cross sections using traditional cut and polish as well as potted samples for ultrasonic welds.
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GT350 Grind and Polish 

FC 4001 Large Sample Cutter

PT5001 Heavy Duty Pull Tester

Wire Processing

Our technology partner Carpenter Manufacturing supplies wire cutting and stripping machines for large cable.
Learn More... 

Compu-Cut 36B

Model 77E

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